The Presupposition of the Sequence in the Operation of the Vehicle Plate Spring Preset

In China, for a long time, the design method has always used the method of sequential design. That is, the defect of the sequential operation design in the following chart is that the first one is that it is difficult to consider the manufacturing capacity, manufacturing process and quality assurance of the company early in the design process, and it is easy to appear. The design and manufacturing are disjointed. The design of the leaf spring is generally completed through repeated design. This leads to a long design and development cycle of the leaf spring, which makes the board approve of the rise. Secondly, it is an important parameter to characterize the plate performance index because of the inconsistent design calculation methods. This leads to differences in design, processing, and assembly.

For the above-mentioned defects, only through the improvement of the production process of the Board of Praise has become more effective. Therefore, adopting the parallel design method in the panel yellow design will solve the above problems. The design concept of parallel design adopted by Panzan is that the design work is integrated or coordinated by the designers from the beginning to the end. To this end, a multi-functional team composed of engineers of various departments related to the whole process of the design of Banzan should be organized. The team consists of relevant technical personnel from the sales, technology, technology, production, inspection, and production assurance departments.

They work together during the board design phase to design the board yellow while designing the relevant processes. The "relevant process" here includes the information provided by the sales department for the development of the board, including the bulk of the board, the technical performance indicators, the lead time, etc. The technical design of the board of the technical department includes the design of technical performance indicators and the design of the board like work drawings. The technical design of the process department for the praising process includes process feasibility, tooling fixtures, and process, etc. The production department prepares the production technology, and the inspection department conducts the technical design of the inspection of the technical performance of the panel yellow through the collaborative work among the members of the multifunctional team. The design cycle of the board yellow is shortened, so that all the design work is completed before the start of production and the purpose of optimization design is achieved. In order to ensure the information communication and working environment among the members of the multi-function team, their design should have a parallel environment.

The so-called parallel environment is the integration of the design, analysis, simulation and other tools of the computer integration platform members through the network to establish contact between the parallel environment will be discussed in the key technologies of this article. According to the above design philosophy, when the board yellow adopts the parallel design method, it should operate according to the following block diagram. Product Design Process Design Feed Material Trial Fabrication Performance Simulation Simulation Blanket Field Construction Technical Data Sub-Branch Technology Design Board Like Processing Simulation Analysis Processing Assembly Leaf Spring Inspection Design Board approval test simulation board length process specification leaf spring test leaf spring test standard board praise production guarantee production guarantee simulation board approval product board approval Several parallel technologies are used in parallel design Parallel environment is required as a support platform.

This platform has such common features that the unified model unified model is the key to achieve the aforementioned integration, it can ensure the uniqueness of the information of the designed product, and enable designers to use the same language to perform data exchange and data call and operation for the same product. . The distributed environment distributed environment is reflected in the members of the multi-function team sharing the unified model on their respective computer terminals, using their respective tools to design, analyze, simulate, evaluate and propose improvement opinions. Computer network tools and distributed knowledge bases are completed.

Convergence Coordination Capability The parallel environment must have comprehensive coordination capabilities. It should be capable of scheduling design simulation modules for each member, coordinating conflicts in the design, controlling each member's operational authority over product data and design, and being able to properly evaluate the final data. . Therefore, when parallel design is adopted for automotive leaf springs, the following key technologies should be addressed.

Parallel Design Modeling and Simulation Board Like Design is the key foundation for parallel design. It should include the data and information modules of some leaf springs. Installation method, material, performance index, process parameters, process, manufacturing Equipment, assembly methods, inspection standards, final quality assessment system, production guarantee, etc. The establishment of these data and information modules ultimately depends on the degree of standardization of business management and the standardization work of the board yellow industry.

Simulation technology is a simulation and reproduction method for the quality of related work among members in the concurrent design of Banzan concurrent design. It is a key control method to realize the design idea of ​​“Banzan Design” and “to achieve the purpose of one design”. The role of leaf spring design simulation is to simulate and analyze the leaf spring-related design work, and to evaluate the design qualitatively and quantitatively, and to point out a specific improvement program, which is a crucial means to achieve parallel design. The board-like design simulation technology mainly includes the board yellow performance simulation leaf spring processing simulation board extraction test simulation board praise production protection simulation and other simulation software development and application. Among them, the simulation software that is characterized by versatility and advancement can be developed according to the industry standard of board yellow and should be developed on its own in accordance with the company's own management methods.

Among the parallel designs and technologies of leaf springs, the most important is the manufacturability of the technology, that is, the yellow design. For this reason, the principle of the manufacturing of the board yellow should always be considered throughout the design, that is, the interchangeability of the board yellow design, such as the interchangeability of the materials, the interchangeability of the structure, and the complexity refers to the performance capacity based on the overall performance requirements of the board. Poor-characteristic and achievability correlativity refers to the relevance of the tomb-related manufacturing process based on the relevance of the board-extracted structure.

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