Analysis of Using Environment and Instrument Protection Method of Centrifuge

In recent years, China’s national economy has continued to develop, new technologies and new technologies have emerged endlessly, and the application of centrifuges has become more widespread. However, in this process, most manufacturers are more concerned with the separation performance and strength of centrifuges. Requirements, the impact of corrosion factors are often not enough, resulting in some negative effects, this article on this issue for some analysis and explanation for everyone to discuss.

Separation technology is an extremely widely used technology, applicable to pharmaceutical, chemical, metallurgy, textile, environmental protection, food, military and other industries, it is to promote liquid-solid, liquid-liquid or liquid-solid suspension by centrifugal force Liquid or emulsion according to the characteristics of physical properties, different separation requirements to achieve a different separation of a device, due to its simple structure, high efficiency, pure physical separation process, can fully guarantee the characteristics of the separation of materials. Therefore, the market for centrifuges is extremely broad.

As we all know, the harm of corrosion is extremely large. There are many examples in the world to illustrate that the centrifuge is a high-speed rotating device. Its safety requirements are as important as the pressure vessels. Most of the centrifuge manufacturers are designing, selecting and In the application, more consideration was given to the effect of uniform corrosion on the strength parts, and the structural design, processing technology, and other adaptations to the corrosive environment were neglected, resulting in some serious consequences. Not only does the part have a tendency to corrode, it pollutes the material being separated, and even more serious causes the machine to die.

First, the centrifuge environment

Centrifuges are divided into different types of equipment by function and structure, but they all have common features:

1, drum for high-speed rotating parts;

2, the main body of the drum constitutes a separate space;

3, drum was shaped structure;

4. There are some other connectors or accessories in the drum.

These characteristics of the drum indicate that the core part of the centrifuge is a stress piece. Its irregular geometry leads to the distribution of stress distribution of parts and the cooperation of multiple parts, which in turn makes it possible to form a pair of electric couples. This is something worth noting.

Second, the possible corrosion phenomenon

Corrosion morphology is mainly divided into two categories: uniform corrosion and local corrosion. The former is easy to find because of apparent phenomena, and it is clearly stated in most manual data. It will not be elaborated here. Only the latter is discussed.

Corrosion occurs only partially, is a very serious and harmful damage, such as pitting, crevice corrosion, intergranular corrosion, stress corrosion, wear and corrosion, etc. In the centrifuge, local corrosion is widespread, Emphasis is placed on analyzing the mechanism of its formation, taking measures and overcoming them.

                                     


1.Our company produce  high quality products for small and medium plate, plate type, shell type, automobile connecting rod and the hydraulic valve and mold class of complex parts .realized the high precision, high efficiency,automatic , flexible, low cost and many other features.

2. features of machine

1)Basic part of the machine adopts special casting, useing of  Vertical Machining Center lathe bed and a sliding seat , so it has high rigidity structure. height from worktable to ground is also greatly reduced, it is more easy to operate  and loading and unloading workpiece for workers

 

2)The guide rail and the work table are quenching and grinding, plastic pate matched with the guide rail lubrication, automatic Intermittent lubrication , feeding smoothly without crawling, keeping good accuracy.


3)Machine tool with x/ yaxes both are the ball screw drive, connection mode for motor and screw is direct connection


4)The machine has the strong cutting, high flow rate of cooling, the width of the swarf discharging slot


5)Can be equipped with guangzhou cnc system .model 980MD . Three axis  are servo motor control mode.

 

Spindle box is full gear transmission structure, the max torque of the spindle is  350NM, spindle box can move up and down by manual.




MAIN SPECIFICATIONS

Items

Units

MAIN SPECIFICATIONS

ZK5140C

ZK5140B

ZK5150B

ZK5163C

ZK5180C

ZK51100

ZXK50

Table size

mm

1000×630

1000×545

1000×545

1000×545

1000×545

1100×1895

1000×545

Area of worktable

mm

850×500

850×400

850×400

850×400

850×400

700×800

850×400

Max. drilling dia

mm

φ40

φ40

Φ50

Φ63

Φ80

Φ100

Φ50

T-slot width×quantity

mm

18×5

18×3

18×3

18×3

18×3

22×3

18×3

Spindle taper hole

Mouse

4#

4#

5#

5#

6#

6#

4#

Spindle speeds

r/min

45-2000/12

45-2000/12

45-2000/12

40-570/9

40-570/9

61/80/110/138(4steps)

45-2000/(4steps auto)

Power of main motor

kw

3

3

3

5.5

5.5

15

3.7/5.5

Travel(X/Y/Z)

mm

700×500×240

850×400×240

850×400×240

850×400×240

850×400×240

600(Z)

850×500×600

Distance from spindle nose to worktable

mm

100-700

100-700

100-700

184-724

184-724

300-900

200-800

Distance from spindle center line to column

mm

500

335

335

375

375

480

445

Rapid travel rate X/Y/Z

m/min

15/15/4

15/15/4

15/15/4

15/15/1.3

15/15/1.3

Z:4

15/15/10

CNC control system

 

GSK

GSK

GSK

GSK

GSK

GSK

GSK

Position accuracy(X/Y)

mm

±0.025

±0.02

±0.02

±0.025

±0.025

±0.08(Z)

±0.02

Repeatability accuracy(X/Y)

mm

±0.02

±0.012

±0.012

±0.012

±0.012

±0.04(Z)

±0.012

Machine weight(N.W/G.W)

T

2.8/3.3

2.6/3.1

2.6/3.1

3/3.5

3/3.5

6/7

4/4.5

Overall dimensions(L×W×H)

mm

1820×1960×2250

1880×1590×2360

1880×1590×2360

1880×1590×2360

1880×1590×2360

1670×2570×3130

1880×2490×2850

Packing case(L×W×H)

mm

2100×2350×2800

2360×2490×2580

2360×2490×2580

2360×2490×2580

2360×2490×2580

2030×2750×3050

3360×2490×2880

 ZK5140B PICTURE ZK5180C


CNC Vertical Drilling Machine

CNC Vertical Drilling Machine,CNC Precision Drilling Machine,Automatic Vertical Drilling Machine,Complex Parts Drilling Machine

NingXia DaHe Machine Tool (Group) Imp And Exp Co.,Ltd , https://www.nxdhjcmachine.com