Electronic and information technology successfully transformed knitting machinery

Looking at the knitting machinery exhibited in this exhibition, we can see that the application of electronic technology and information technology in knitting machinery has been successful. Knitting machines such as flat knitting machines, circular weft knitting machines and warp knitting machines generally adopt electronic technology and information technology, and are widely used in the whole process of pattern design, program control and loop knitting, and in forming weaving The unparalleled advantages are even more prominent.


The application of circular weft machine computer controlled weaving technology on circular weft knitting machines has become common. In the computer jacquard machine, the representative computer jacquard circular weft machine has the UCC548 double-sided electronic jacquard machine of German Dele Knitting Machine Factory. The machine adopts Japanese WAC piezoelectric ceramic eight-section electronic needle selector. Adjustable, and with the upper dial using the patented external adjustment lifting triangle to achieve the external adjustment three-station function. In addition, the electronic adjustment line (color strip) and lining are also one of the characteristics and highlights of this computer controlled weaving technology. The electronic adjustment line uses the on-board computer control machine to automatically change the color line adjustment line to achieve an accurate weaving color bar pattern. Camber's Quattro3W/S four-color electronic line lining machine also has a lining technique. The width of the lining is 2-8 woven needles, and the maximum number of warp yarns is 94. The lining is different. The color warp yarn can form a three-dimensional vertical strip, and the four-tone line (color strip) can form a high-grade fabric with various rectangular variations.


In addition, the participating circular weft machine has the following characteristics. For example, spandex can be padded on various circular weft machines; the single-sided machine can be quickly converted into a towel machine or a three-line weft machine by replacing some parts; the double-sided jacquard machine can be used with a needleless needle or a needle-opening device. It can weave jacquard terry cloth with long circle, short circle and no ring; new technology, new technology, new structure and new materials continue to be applied, such as triangular external adjustment three-station technology, unified needle pressing technology, central density adjustment technology, fast There is no need to adjust the technology of the syringe and the two-way motion technology of the sinker; the yarn feeder is made of zirconia, which is made of wear-resistant material, which greatly improves the wear resistance and prevents magnetization.


Although the number of manufacturers and machines participating in the flat knitting machine has decreased, the proportion of computerized jacquard flat knitting machines exhibited has been greatly improved compared with the past. In particular, the number of computerized jacquard flat knitting machines exhibited by domestic manufacturers has been greatly improved compared with the previous session. There have also been advances in technology. The basic technical features of the computerized jacquard flat knitting machine exhibited include: computer-controlled three-station needle selection, and the needles of the front and rear needle beds of each system are mutually transferred, using the toothed belt variable range, variable speed transmission, and the maximum machine speed. Both are at 1.2m/s (individually at 1.3m/s); the stepping motor is used to adjust the bending depth; the sinker is used to assist the knitting needles into loops. The electronic control and program design of the domestic computerized jacquard flat knitting machine has two kinds of introduction and self-design. The control system developed by Nantong Tianyuan Computer Flat Knitting Machine Co., Ltd. has obtained national patent. This time, the company has launched a 3-system model. It is equipped with an intarsia shuttle and a pull comb.


Socks machine This year's exhibition socks machine is only two Chinese companies exhibiting in kind, the participating socks machine basically represents the current level of socks machine in China. The single-cylinder computer jacquard socks machine exhibited by Beijing Yalong Machinery Equipment Co., Ltd. is a full computer control model with WAC-2800 control system and touch LCD screen with a maximum speed of 400 rpm. The double-cylinder computer jacquard hosiery machine can be woven with double reverse and jacquard weave. It has single system and double system. It can weave Y-shaped socks. It can be used for single socks, and the needles can be transferred without transfer plates. 320 rpm.


The warp knitting machine exhibited 3 sets of warp knitting machines. The high-speed tricot warp knitting machine exhibited by Karl Mayer is a high-speed tricot warp knitting machine and Changde textile machinery. Ltd. KS3B/DZ-180 high-speed tricot warp knitting machine. In order to improve the speed of the machine, these prototypes adopt measures to reduce the quality of the ring-forming mechanism and facilitate the driving. For example, the large-section shaped hollow profile and the crankshaft drive, the TM3-180 can be wound up to 2200 rpm. The KS3B/DZ-180 has also reached 1800 rpm, gradually approaching the international advanced level. The most striking aspect of the TM3-180 high-speed Tricot warp knitting machine is the installation of the advanced KAMCOS computer control system. The color touch screen allows easy input and viewing of relevant process design parameters, real-time monitoring of machine operation and timely Diagnose the failure of the machine, thereby improving the effectiveness of machine production management. The TM3-180 high-speed tricot warp knitting machine is also equipped with a photoelectric yarn breakage self-stop detection device and a cloth weaving scanning system (NP5050).


Changzhou No. 8 Textile Machinery Factory exhibited four warp knitting machines, among which the new GE210 warping machine has a line speed of up to 1200 rpm, which is at the domestic leading level. The other GE218 type elastic yarn warping machine is a high-performance computer that integrates computer, communication and servo control. It is suitable for elastic yarns (spandex, etc.) and has reached the international advanced level.


In the crochet machine exhibited by the crochet machine, Jakob Muller Machinery Manufacturing (China) Co., Ltd. introduced the RASCHEé„„LINARD3-630 type weft crochet machine for weaving elastic and non-elastic fabrics. According to the need, we can choose three kinds of knitting needles, such as spring needle, compound needle and tongue needle, which are suitable for fine-synthesized yarn, 20-1000 dtex yarn and yarn of 4000 dtex, especially suitable for medium and small batch production. . Another RASCHELINARD3-630-HS high-speed weft crochet machine was equipped with up to 4 weft yarns. The actual running speed of the machine reached 2400 rpm when the fabric width was 24.5 mm.


Seamless Forming Knitting Underwear Machine From the perspective of products exhibited at home and abroad in recent years, the seamless forming knitted underwear machine is a hot spot in recent years, and the technology has progressed rapidly, and new models have emerged. The seamlessly-formed knit underwear machine has been developed from only one needle selector per path to two or three needle selectors per channel, enabling three-position needle selection for each road, and two colors can be woven in the same row. The process of yarn. The Santoni company SM8EVO4 is equipped with four sets of 16-stage needle selectors. Each line can be woven with three stations and two-color jacquard. The increase in the number of needle selectors can greatly improve production efficiency. Some models can weave intarsia, and some models can be used to transfer meshes on adjacent needles, and some models can be up to 32 needles. The seamless forming knitted underwear machine has also been developed from a single-sided machine into a double-sided machine, and has a three-position belt transfer function. In addition, the seamlessly formed knit underwear machine has formed a relatively complete series of products, and has been continuously developed in terms of function and output.

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